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High voltage warning light illuminates. Battery uses excessive water

1. Regulator adjustment too high.
2. Faulty warning system. Check over-voltage relay.
3. Faulty regulator.
4. Shorted cell in battery causing other cells to use excessive water. I received the following comment from a reader:

Charge circuit would go to high amperage and high voltage limit (17v).  System progressed over time, with initially after 1.5hr flying, progressing to start-up and after about 5 hours/5 flights.  Alternator, regulator, wiring, condenser all checked out fine.   Took battery into auto shop and asked them to check it.   It checked normal on bench check.  I asked them to check battery under load.  Battery under load came back as \"excessive charge rate, battery overheated, replace battery\".  I replaced the battery and system works normal.

A bad battery is hard on your alternator since it tries to charge the battery. The alternator brushes wear out quickly under the high charge load.

5. Voltage limiter upper contacts stuck closed.
6. Ground wire loose or broken between regulator and alternator.



 



 

 


 

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Disclaimer: sacskyranch.com contains abundant information relating to aircraft maintenance. The information provided  is not intended to supercede or supplement the F.A.A. approved  maintenance and/or operator’s manuals. Those F.A.A. approved manuals must be utilized when performing maintenance and/or operating aircraft.