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Q. I frequently get carburetor ice with my Cessna 182 yet I hardly ever
did when I used to fly a Piper Cherokee 140. Why the difference?
A. Some aircraft engines create carburetor ice more than others. Your Continental
O470 aircraft engine in the Cessna 182 forms carburetor ice in conditions where
a Lycoming O-320 engine in a Piper Cherokee 140 doesn't.
In a carburetor there are two places where ice typically forms;
in the venturi where the air pressure is decreased and the fuel introduced,
and the second place is down stream of the throttle butterfly.
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Carburetor venturi |
As the aircraft carburetor vaporizes fuel, it cools the intake air by evaporation.
The carburetor venturi also cools the air by adiabatically expanding the
intake air, known as the Joule-Thomson Effect. If the air temperature drops
below the dew point, moisture in the air condenses into water droplets.
Thus, water can be present in the carburetor even when flying in clear
skies.
Ice forms near the aircraft carburetor butterfly when water droplets strike
parts of the carburetor (typically the butterfly and venturi) that are
freezing. Freezing is determined by: the outside air temperature, the temperature
drop, and heat absorption from the engine. With the throttle partly closed,
such as in a low power descent, you may have a 10" Hg or more pressure
drop across the throttle butterfly.
The more gasoline the carburetor evaporates, the colder the carburetor.
As your engine idles at the end of the runway, little fuel is evaporating
and the carburetor's temperature may be above freezing. Adding takeoff
power increases the rate of fuel evaporation. Now the carburetor may be
cold enough to form carburetor ice. Your carburetor can get pretty cold.
The heat loss from evaporation of gasoline at the stoichiometric ratio
creates a theoretical temperature drop of 40 degrees F. The adiabatic expansion
of gas across the carburetor's venturi also lowers the temperature. Thus,
you could drop the carburetor temperature to freezing and form carburetor
ice at an ambient temperature of 72 degrees or higher. Stoichiometric is
the leanest possible mixture. At richer mixtures the ambient temperature
at which carburetor ice forms is even higher - Lycoming publishes a temperature
range of twenty to 90 degrees F. for carburetor ice.
Adding alcohol to gasoline dramatically increases the ambient
temperature where ice forms. Evaporating methyl alcohol creates a temperature
drop of 300 degrees F. As a result, carburetor ice occurs over a wide range
of temperatures.
Your Continental aircraft engine forms carburetor ice at a higher outside
air temperature than your Lycoming engine since the carburetor on a Continental
engine absorbs less engine heat. Continental mounts the carburetor to the
intake pipes away from engine heat. Lycoming mounts the carburetor to the
oil pan where it absorbs heat from the engine oil. One side effect of forming
carburetor ice at a higher air temperature is that the warm air holds more
moisture than cold air; therefore, you have a potential for greater carburetor
icing with Continental engines than with Lycoming engines.
In Bendix pressure carburetors such as the PS series used on Lycoming
aircraft engines, the fuel is injected into the cylinder's intake manifold so you don't get
the cooling effect of the fuel vaporizing and possibility of carburetor
ice is reduced.
Pilot Description of Carburetor Ice
I used to fly behind an O-300 (big brother to your O-200) and carb ice was a
regular occurrence. My typical experience was similar to your training, a
gradual rpm drop which was eventually followed by roughness if not corrected.
The rpm drop was often disguised if I were climbing or maneuvering since that
tends to vary the rpm with a fixed pitch prop.
Upon application of carb heat, I usually got some increased
roughness after about 10 sec. as the engine ingested the ice, then smooth
operation within 20-30 seconds. After turning the heat off, RPMs rose back
to normal.
The only time I had an instant improvement it turned out to be a
blocked intake (ice on the filter). The engine smoothed out
immediately when carb heat was applied, then immediately back to roughness when
heat was turned off. There are two things happening when you select carb heat.
Your sending hot, less dense air to the carb (richening the mixture) and
you're also bypassing the air filter.
An immediate improvement usually indicates that either the richer mixture
or the bypassed intake solved the problem
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There is a product that helps prevent fuel
system icing called "EGME sold under the trade name "Prist". Prist is well known in the jet
world where aircraft without heated fuel tanks are generally required to
use Prist Hi-Flo (or generic equivalent) to prevent fuel system icing.
Prist for piston engines is called "Lo-Flo". The only difference
between the products is the dosage rate. Recently Prist Lo-Flo has been
discontinued by the manufacturer. Contact Sky Ranch for sales details.
Lycoming Service Letter L172B dated January
25, 1980 says in part "...tests conducted with EGME used as an ice
inhibiting fuel additive have shown to be satisfactory for use in all Avco
Lycoming engines with no adverse affects on engine operations when used in
concentrations up to 0.15% by volume in Aviation Gasoline. The use of EGME
as a fuel additive in Avco Lycoming engines is approved by Avco Lycoming
and the FAA."
Continental Service Bulletin M81-11
Rev. 1 states in part "...Under certain ambient conditions of
temperature/humidity, water can be supported in the fuel in sufficient
quantities to create restrictive ice formation along various segments of
fuel system." "... ethylene glycol monomethyl ether compounds
conforming to military specification MIL-L-27686E, if approved for use in
the aircraft fuel system by the aircraft manufacturer, can be added for
this purpose. The ethylene glycol monomethyl ether compound must be
carefully mixed with the fuel in concentrations not to exceed 0.15 percent
by volume."
Continental issues the following warning
that is important to understand:
"Mixing of the EGME compound with the
fuel is extremely important because concentration in excess of that
recommended (0.15 percent volume maximum) can have a harmful effect on
engine components. Use only blending equipment that is recommended by the
manufacturer to obtain proper proportioning."
In Jet aircraft Prist is always blended as
it is only partially fuel soluble. Use in aviation gas requires careful
blending to guarantee appropriate concentration.
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