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Can't rotate magneto to get timing.Navion

1. Bendix magneto's on Lycoming engines. Magneto at extreme end of adjustment in slots - all the way against end. Remove retaining nut from end of magneto and remove gear. Turn gear 180 degrees. Replace gear, nut and cotter key. Gear has an odd number of teeth. This changes timing by 1/2 tooth.

2. Worn keyway on magneto drive shaft allowing drive dog to rotate without magneto turning.

 

Worn woodruff key on this Slick magneto allows engine to turn 20 degrees without magneto turning!

 

View Movie to see problem in action

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3. Broken magneto drive shaft.

 Slick magneto flange

Scratched paint under the hold-down clamp shows that magneto has been rotated from one extreme to another in an attempt to establish magneto-to-engine timing. Something is definitely wrong.

Broken Slick magneto shaft

Broken magneto shaft. In this example even though the shaft was broken, the rough surface at the break provided enough friction that the magneto still rotated - but slippage and vibration caused engine roughness. When the mechanic checked engine-to-magneto timing he found it way off and tried to correct. There was no outward indication that the shaft was broken except that the huge change in timing and the scratched paint indicates that something inside is not right.

Broken slick magneto shaft rotor

Magneto rotor showing where the shaft broke. The shaft may be a victim of other engine problems such as misalignment or mis-engagement putting a side load on the shaft. 

 

 

 

 
 



 

 


 

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Disclaimer: sacskyranch.com contains abundant information relating to aircraft maintenance. The information provided  is not intended to supercede or supplement the F.A.A. approved  maintenance and/or operator’s manuals. Those F.A.A. approved manuals must be utilized when performing maintenance and/or operating aircraft.